UPRZ

Ulyanovskiy
Priboro-Remontniy
Zavod

Ульяновск
  • Казань +7 (843) 206-07-72
  • Екатеринбург +7 (343) 318-31-74
  • Тольятти +‎7 (8469) 72-14-71
  • Самара +7(846) 248-38-69
  • Москва +7 (499) 769-58-20
  • Ульяновск +7 (8422) 61-35-55

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Quality Management System

UPRZ management fully understands that the quality of products is the key element and foundation of competitive capacity of the company. 

It is possible to exist, make profit and grow successfully in today's market only subject to manufacture of high-quality products.

What is meant by the term "product quality"? This is a set of features and characteristics of the product that allow to most successfully use it for its intended purpose. In today's market, high-quality products must not only comply with domestic and international standards and specifications, but also exceed the competitors' products.

It is quite natural that the fulfillment of these conditions requires a well thought out and sound strategy, a package of measures, ie product quality management system aimed at organizing a set of conditions needed to manufacture products of adequate quality that meet the requirements of state standards of the Russian Federation, as well as international norms and standards.

UPRZ LLC MANAGEMENT QUALITY POLICY FOR 2020

The main areas of company’s activity are: production and delivery of parts and components, including design of products and process of manufacturing (with the aid of plastic moulding with the use of wide range of thermoplastic materials, nonferrous metal casting, metalworking, including die stamping, coating, assembling of parts and components) and also design and manufacture of parts and high-end and accurate tooling.
Using existing human and technological capital makes it possible to produce high quality products and fulfill orders for automotive, constructional, electrical and other industries.
The strategic direction of the development of UPRZ LLC is to increase its share in developed markets, enter new markets and products diversification.
Our goal is successful and profitable development, environmental friendliness, which is a guarantee of stability for the company's employees and a contribution to the development of our city and region.

In its activity UPRZ LLC pays special attention to the following areas:

  • customer orientation due to not only fulfillment, but also anticipation of its requirements for product quality;
  • building clear structured business by implementation of risk-based thinking and improving the process approach in management of the company;
  • building the system of business management, capable to quickly adapt to environmental changes through the immediate managerial decision-making, based on evidence;
  • reducing costs and losses in management and technological processes by improving human cooperation and involving them in the improvement process;
  • development of management relations with suppliers to improve the quality of raw materials, materials and components.

Implementing the principle of “Leadership of management”, the top management of UPRZ LLC assumes obligations to ensure compliance and continuous improvement of the existing Quality Management System in the organization to the requirements of ISO 9001 and IATF 16949.

 

To fulfill the quality policy products are checked for compliance with applicable requirements by organizing quality control at all stages of production, whose major components are as follows:

  • Design and technological documentation;
  • Semi-finished products, feedstock, components and materials;
  • Instruments, equipment and production tooling;
  • Manufacturing processes for semi-finished products and parts, half-finished product preparing, subassemblies and products;
  • Finished products (parts, finished products, components).

Product quality review utilizes technical means, ie control devices, which have the following specifications and features:

1) ТКМ-359М Dynamic Hardness Gauge

High-precision robust instrument for rapid measurement of metal hardness, including quality control of heat treatment, HFC hardening, evaluation of mechanical strength.

ТКМ-359М hardness gauge implements measurements in primary hardness scales standardized in Russia - HB, HRC, HV, as well as HRA, HRB, HSD scales and tensile strength (in terms of GOST 22761-77 for pearlitic steels).

ТКМ-359М dynamic hardness gauge is designed for field, shop and in-vitro use. The device operation principle has dynamic hardness measurement method at its heart.

2) А1212 MASTER Ultrasonic Detector

It is used to detect defects such as "discontinuity and dehomogenization of materials in semi-finished products, finished products and welding joints", as well as to measure the depth and coordinates of their occurrence, thickness, propagation velocity of ultrasonic waves in metals (steel, aluminum, cast iron, etc.).

The flaw detector is able to store measurements in the embedded memory and output findings in electronic form. It is suitable for field use.

3) Toolroom Microscope ИМЦ 150х50 Б (БМИ-1Ц)

It is designed to measure outside dimensions and linear diameters. Measurement can be performed in the rectangular and polar coordinates. Dimensional measurements can be carried out either directly by taking readings on the digital display and by comparing the measured contour with the contour drawn in the drawing. Scope of application: tool shops and toolrooms of mechanical engineering plants, research and education institutions.

Quality control of finished products and semi-finished products also uses various inspection gauges, with third-party laboratory analysis performed to the services contract (including acceptance control by spectral analysis of aluminum and zinc alloys).